Mercedes Benz Classics: Owners Operation, Service, and Repair Workshop Manuals

Mercedes OM602 Diesel Engine Manuals

The Mercedes-Benz OM602 5-Cylinder Diesel Engine was produced in displacements of 2.5 Liter (2,497 cc) and 2.9 Liter (2,874 cc) and was manufactured from 1985 to 2002


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Download: Mercedes OM602 OM603 Engine Service Manual

Mercedes OM602 OM603 Engine ManualDiesel OM602 OM603 Engine Manual
Download: 78.5mb, 940 pages, .pdf
OM602 Application: W124, W201
OM603 Application: W124, W126

USD $19.95

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Use as reference manual for W460, W461, W463


Download: Mercedes Natural Diesel Injection System Service Manual

Mercedes Naturally Aspirated Diesel Injection System ManualNaturally Aspirated Diesel Engine Injection System
Bosch Injection System Mercedes OM602
Function, Testing, Adjusting, Repair Manual
Download: 15.7mb, 165 pages, .pdf

USD $12.95

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Download: Mercedes Turbocharged Diesel Injection System Manual

Mercedes Turbodiesel Diesel Injection System ManualTurbocharged Diesel Engine Injection System
Bosch Injection System Mercedes OM602 OM603
Function, Testing, Adjusting, Repair Manual
Download: 16.9mb, 187 pages, .pdf

USD $12.95

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OM602 Engine Technical Data

The OM602 5-cylinder diesel engine was available in either naturally aspirated, or turbocharged variants of 2.5 or 2.9 L (2,497 or 2,874 cc) with two valves per cylinder. On many OM602 engines fuel injection is indirect. A Bosch PES in-line injection pump is used with a mechanical governor and vacuum-operated stop control. The pump is lubricated by a connection to the engine oil circulation and the fuel lift pump is mounted on the side of the injection pump.

The OM602 camshafts and injection pump are driven by a duplex timing chain from the crankshaft, and a separate single-row chain drives the oil pump. The camshaft operates the valves via hydraulic bucket tappets with automatic valve clearance adjustment.

Mercedes-Benz OM602 Motor

OM602 Version Statistics

OM602 Versions kW Power HP Power CC
OM602.911 66 90 2497
OM602.912 66 90 2497
OM602.930 62 84 2497
OM602.931 69 94 2497
OM602.939 68 92 2497
OM602.940 70 95 2874
OM602.942 70 95 2874
OM602.961 90 122 2497
OM602.962 93 126 2497
OM602.980 75 102 2874
OM602.982 95 129 2874
OM602.983 88 120 2874
OM602.984 90 122 2874
OM602.985 90 122 2874

Version Modifications and Applications

602.911 2497 cc, Power 90 hp (66 kW) Australia, USA, Japan
602.911
602.912
602.930
2497 cc, Power 94 hp (69 kW)
602.931 2497 cc, Power 84 hp (62 kW)
602.938
602.939
2497 cc, Power 94 hp (69 kW) For Gelaendewagen, onboard network 24V.
602.940 2874 cc, Power 95 hp (70 kW)
602.941 2874 cc, Power 88 hp (65 kW)
602.942 2874 cc, Power 98 hp (72 kW)
602.946 2874 cc, Power 95 hp (70 kW)
602.947 2874 cc, Power 98 hp (72 kW) For Gelaendewagen, onboard network 24V.
602.948 2874 cc, Power 97 hp (71 kW) For Gelaendewagen, onboard network 24V. OM 602 D29
602.961 2497 cc, Power 122 hp (90 kW) turbocharged. OM 602 A. USA, Japan
602.961
602.962
2497 cc, Power 126 hp (93 kW) turbocharged. OM 602 A
602.962 2497 cc, Power 122 hp (90 kW) turbocharged. OM 602 A. USA, Japan
602.980 2874 cc, Power 122 hp (90 kW) turbocharged. OM 602 DE LA
602.981 2874 cc, Power 122 hp (90 kW) turbocharged. OM 602A DE 29 LA
602.982 2874 cc, Power 129 hp (95 kW) turbocharged. OM 602 DE LA
602.983
602.984
602.985
602.986
2874 cc, Power 122 hp (90 kW) turbocharged. OM 602A DE LA
602.990 63 kW (86 hp)
602.994 72 kW (98 hp)

Mercedes OM602 5-cylinder diesel engine was used in the 310D and 410D Mercedes-Benz T1 and the Phase 1 Mercedes-Benz Sprinter vans (where it was modified for direct injection), the Ssangyong Musso and Korando range and even in the 1996–1999 models of the E-class.

Model indication Year Engine no OM602...
OM 602.xxx (5-cylinder diesel)
W201 190 2.5 D & W124 250 D 04/1985 - 06/1993 .911 & .912 & .930 & .931
G-Class 250 GD 4x4 .938 & .939
T1 210 & 310 & 410 2.9 D. 10/1988 - 1995 .940 & .942
G-Class 290 GD 4x4 .946 & .947
W201 190D 2.5 Turbo
W124 250D Turbo / 300D 2.5 Turbo
01/1987 - 1996 A.961 & A.962
Sprinter 2,5 Turbo-D. A.963
212D & 312D & 412D & Sprinter 2.9 TD 02/1995 - 04/2000 A.980 & A.986
G-Class 290 GD turbodiesel 4x4 07/1997 - 09/2000 A.983
W210 E290 turbodiesel 03/1996 - 07/1999 A.982
Mercedes-Benz OM602 Engine